ELECTRICAL AND MECHANICAL

INSPECTIONS

A solid predictive maintenance program can make the difference between meeting or missing production deadlines. So many companies rely on FLIR thermal imaging and Test & Measurement tools to survey and troubleshoot mechanical equipment and electrical systems. These tools allow technicians to inspect energized equipment safely—even at peak operation. Along with troubleshooting, thermal imaging cameras and non-contact measurement tools can also help optimize the production process and monitor quality control.

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WHY USE THERMAL IMAGING FOR PREVENTATIVE MAINTENANCE

Electrical contractors typically use thermal imagers for predictive maintenance and troubleshooting, and sometimes during installation. For predictive maintenance, the contractor takes thermal images of key units (panels, drives, motors, etc.) at least once a year if not more often, and compares those images with each visit. Hot spots that weren’t there last time indicate problems in the making to investigate before they cause failure. Software on the thermal imager helps you align your images time after time, so that you’re making consistent comparisons..

Most equipment’s failure mechanisms involve a significant rise in operating temperature long before catastrophic failure occurs.
Thermal images are best taken while equipment is operational. No shutdowns needed.
Thermal images are taken at a safe distance. Minimal safety risk (except for live voltage—that still requires full electrical safety precautions).
Thermal images can access components and units not otherwise measurable, such as ceiling runs.
Because thermal inspections are fast, they can cover more ground and find problems in areas that would typically be ignored.
Thermal measurements help detect imminent failures in nearly all types of equipment,from electrical to mechanical, process, electronic, and so on.

I couldn’t recommend Ace Preventative Maintenance any higher. Jarin took his time, was thorough, and helped us not only understand what was happening but why. I will say for the best results, it is important to build a relationship, have them in as often as needed. Finding patterns by understanding your baseline will help lead you to your highest efficiency possible, I know it has for my business.

Aaron Webster, MML Machines
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